Gaufrier automatique
ZW
Process Chart
| Wafer Oven |
Batter Mixer |
Cream Mixer |
| Cream Spreading M/C. |
Wafer Cutting M/C |
Packing Machine |
| Take Off Device |
Process
Details
Adding Batter to Holding tank
|
Feeding Batter to plates
|
Sheet Removal |
Technical specifications
| ZW Automatic Wafer
Baking Machine |
ZW 12 |
ZW 18 |
ZW 24 |
ZW 30 |
ZW 36 |
| Output of wafer sheets/Hr. |
360 |
640 |
860 |
1070 |
1280 |
GAS HEATING:
LP Gas Consumption/Hr |
4 |
6 |
8 |
10 |
12 |
| Electric Load (kw) |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
Electric Heating :
Connected load in KW |
27 |
40 |
51 |
63 |
75 |
| Current Consumption in KW/Hr |
20 |
32 |
40 |
50 |
60 |
| Dimensions (approx.) |
| Length |
2500 |
3300 |
4100 |
5200 |
6300 |
| Width |
1100 |
1100 |
1100 |
1100 |
1100 |
| Height |
1500 |
1500 |
1500 |
1500 |
1500 |
| Net Weight |
1300 |
1900 |
2500 |
3250 |
4050 |
| Weight incl. Seaworthy packing |
1800 |
2500 |
3250 |
4100 |
5000 |
| Shipping space in m3 |
4.5 |
5.5 |
7.0 |
9.0 |
11.0 |
| Cream filled wafer/Hour *
(Kgs. approx.) |
18-20 |
36-40 |
48-50 |
60 |
75 |
*NOTE: We are constantly guided by our
principle of offering our customers better and better machines; to give increased
efficiency and higher levels of automation.
The technical data and illustrations are subject to charge without notice.
Output Details
The output is dependent on the following factors
- The sheet weight
- The baking time or cycle
- The cream ratio of wafer and cream
| A |
Wafer Sheet Details |
|
Size |
230X290 |
|
|
Baking Time |
|
Plant Type |
|
|
|
Zw18 |
Zw24 |
Zw30 |
|
|
|
Wafer Sheets
produced/hour |
|
90 Seconds |
|
720 |
960 |
1200 |
|
120 Seconds |
|
540 |
720 |
900 |
|
180 Seconds |
|
360 |
480 |
600 |
|
|
|
|
|
|
| B |
Output Details
(an example) |
Each |
Kgs |
Kgs |
Kgs |
| I |
Baking Cycle taken at 90 sec. |
|
|
|
|
| 1 |
Weight of wafer sheet/hour |
25g |
18 |
24 |
30 |
| 2 |
Wafer: Cream
Ratio |
1:1.5 |
27 |
36 |
45 |
|
Total Production/hour |
|
45 |
60 |
75 |
|
|
|
|
|
|
| II |
Baking Cycle taken at 120 sec. |
|
|
|
|
| 1 |
Weight of wafer sheet/hour |
25g |
13.5 |
18 |
22.5 |
| 2 |
Wafer: Cream
Ratio |
1:1.5 |
20.25 |
27 |
33.75 |
|
Total Production/hour |
|
33.75 |
45 |
56.25 |
*NOTE: We are constantly guided by our
principle of offering our customers better and better machines; to give increased
efficiency and higher levels of automation.
The technical data and illustrations are subject to charge without notice.
Working
Instruction
Automatic Wafer Baking Machine: Type ZW
This machine is equipped with 18/24/30 sets of baking plates, mounted lengthwise in
relation to the direction of throughout. The baking plates are made of a special Grey cast
alloy.
They measure 230mm x 290mm, and are suitable for making flat wafers with pattern depths up
to 3.omm . Deep patterns, logo and ornamental patterns and hollow shape moulds are
available as options.
The machine consists of robust steel frame with a chain path and a continuous link chain
that carries the tong carriages and baking plates. The baking tongs, hinges, locking bolts
and connecting links are robust and maintenance-free, guaranteeing uninterrupted
production and minimizing service time.
We have used low-maintenance, bearings bushes as running wheels and locking rollers. The
tong carriage chain is driven by an infinitely variable gear box with a safety clutch to
prevent over loading.
The baking chamber is attractively cased with doors on both sides and an exhaust hood and
exhaust nozzles for removing baking vapors. Access is easy for maintenance and cleaning.
There is a central control panel at the discharge end of the baking machine that controls
the drive unit,
- The batter pump
- The blower
- Ignition.
The baking time for standard receipts is about 1,5 minutes (12 wafer sheets per minute in
18 plate construction).
The batter pouring system consists of a stainless steel tank, an extremely finely metering
reciprocating pump that is synchronized with the main drive, and a batter pouring. We can
supply either directly pouring or branched batter pourers. The amount of batter is
adjusted by a hand wheel on the reciprocating pump.
Gas Heated Plants:-
This machine is equipped for indirect gas heating all types of gas. It is supplied
complete with all the necessary mixing and control fittings, special burners and a high
pressure air blower.
The ignition and safety system permits completely automatic ignition and monitors the
combustion process. In the event of a pressure loss or a power failure, it automatically
turns the heating off.
Special segmental burners provide a flame pattern that evenly flames all the baking
plates, ensuring ideal heat distribution.
Electrically heated plants:-
The type of machine is equipped with electrical heaters. The heaters are embedded in the
plate itself.
The current is distributed via carbon current collectors through a continuous endless
rail.
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