The Automatic Ice-Cream Cone Baking Machine of "ZA-W” Series are efficient ovens for the large scale production
of all kinds of Ice cream cones, moulded sugar cones, cups and hallow wafers. According to the output required
these machines are supplied with 12,18,24,30 or 36 baking moulds or higher. These oven can be heated by
Liquid Petroleum Gas (LP Gas) or Electricity. An automatic stacking device can be supplied as an extra.
The machine is driven by motor with a variable speed attachment.
The baking
speed/period is adjusted between 1-4 minutes.(approx).
These baking moulds are mounted on carriages fitted onto an endless chain. These moulds pass under an automatic
batter depositor at a selected speed between 90sec. to 3 minutes. The batter pump is synchronized with the
movement of the moulds to ensure accurate injection of the batter into the center of the mould. On emerging from
the oven an automatic stripping device removes the waste batter. These moulds automatically open and the
baked cones are ejected onto the stacking conveyor and are subsequently packed.
The baking moulds are
manufactured from special quality cast alloy to ensure dimensional stability, homogenous and dense surface; to
enable thermal stability and heat accumulation and excellent thermal conductivity. The diameter of cones decides
the number of cavities in the moulds. The construction of the mould carriages is so designed to give a quick
changeover from one set of moulds to another for the production of a different size of cone. The ovens are built with
rigid steel frames of welded construction to eliminate distortion.
The efficient insulation of the baking chamber
gives a minimum loss of heat and efficient utilization of energy.
Hardened &
Ground Modular Trails |
Batter Depositor:
The depositing head of the Batter depositor moves at the same speed as the baking moulds and so deposits the liquid batter centrally in the mould engravings.
Stripping Device:
The cam-operated stripping knife, removes the small lumps of the batter that form on the outside of the moulds at the steam slots during the process.
Gas Burners:
Our efficiently designed burners ensure uniform heat for even baking characteristics. It also ensures optimal gas consumption.
Cone Ejector:
The Ejector mandrel, synchronized with the speed of the passing moulds, move into the loosen the cones from the open baking mould. The cones then drop into the chutesfeeding onto the conveyor of the staking device
Advantages:
European Blower
European Gas Train
Advanced Control Panel
Modular & Ground Tracks
Advance Door insulation
Out put Details / Features :
| TYPE |
ZA-W-12** |
ZA-W-18 |
ZA-W- 24 |
ZA-W- 30 |
ZA-W- 36 |
| Approx. hourly output at a cone diameter
of |
cones |
cones |
cones |
cones |
cones |
| up to 29mm
(11 cones/mould) |
3900 |
7900 |
10500 |
13200 |
16000 |
| up to 32mm(10 cones/mould) |
3600 |
7200 |
9600 |
12000 |
14400 |
| up to 36mm
(9 cones/mould) |
3240 |
6500 |
8600 |
10800 |
12900 |
| up to 41mm
(8 cones/mould) |
2880 |
5800 |
7700 |
9600 |
11500 |
| up to 47mm(7 cones/mould) |
2520 |
5000 |
6700 |
8400 |
10100 |
| up to 56mm(6 cones/mould) |
2160 |
4300 |
5700 |
7200 |
8600 |
| up to 68mm(5 cones/mould) |
1800 |
3600 |
4800 |
6000 |
7200 |
Technical Specifications :
| If Gas Heating * |
| LP Gas consumption Kg. Per hour approx |
4-8 |
8-12 |
12-15 |
15-18 |
18-21 |
| Electical load in KW* (for LP Gas heated plant) |
3.2 |
3.2 |
3.2 |
4.0 |
4.0 |
| If Electric Heating * |
| Electrical load in KW* |
45 |
65 |
87 |
108 |
130 |
| Consumption in KW (Approx.) |
35 |
46 |
62 |
77 |
92 |
Dimensions
(Without automatic stacking device) |
| Length in mm (feet and inches) |
(10’)3580 |
(14’)4800 |
(20’)6015 |
(24’)7205 |
(28’)8415 |
| Width in mm (feet and inches) |
(3’7”)1100 |
(3’7”)1100 |
(3’7”)1100 |
(3’7”)1100 |
(3’7”)1100 |
| Height in mm (feet and inches) |
(5’7”)1700 |
(5’7”)1700 |
(5’7”)1700 |
(5’7”)1700 |
(5’7”)1700 |
| Weight & Shipping Details |
| Net Weight Kg |
3000 |
4000 |
5000 |
6000 |
7000 |
| Weight includung seaworthy packing |
4250
|
5250 |
6500 |
7500 |
8500 |
| Shipping space approx. In Cubic feet/m3 |
(380)11
| (650)18
| 5(900)25
| (1300)36
|
(1700)47 |
| ** Small plant may have longer baking cycle |
Modifications reserved
|
| * The capacities indicated above are maximum values. The exact capacity depends on baking time, recipe and cone size |
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| Note:We are constantly guided by our principle of offering our customers better and better machines; to give increased efficiency
and higher levels of automation. The technical data and illustrations are subject to change without notice |
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