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 Automatic Rolled Sugar Cone Machine (RS-Series)


Rolled Sugar Cone Machine (RS - Series)

R&D Engineers supply automatic machines for Rolled Sugar Cones. The ‘Rs-Series’ of machines are designed with latest technical standards for an econmical results. 
These machines are clearly laid out and easily accessible. The bearings and lubricants used are of long life and the links between the baking plate are also maintenance free.

Procedure

The prepared batter mix is put into a holding tank. A measured volume of batter mix is pumped through dosing pipes, which deposit it onto each of the baking plates, these plates move continuously through the oven. The lower baking plates have a grid-patterned surface that imprints its pattern on the outside of the cones. The hinged top baking plates have a limiting ring for giving a thick ring on the top of the cone.

As the top plates close down onto the bottom ones, the limiting ring enters the groove to form a barrier as the batter mix spreads over the plate- this boundary forms the top rim of the cones. The lower plates are heated from underneath by a gas burner. As the baking plates return on the underside, a lower gas strip burner heats the other baking plate.

Batter Dosing


 

Wafer thickness is determined by the distance between the closed baking plates, and is fixed during machine manufacturing. Batter dosing determines the final wafer size and shape. The deposit is normally directed into the centre of the baking plate, but then has to be adjusted for the
wafer length.

Rolling Device



The wafer is taken off the lower plate and handed over to the horizontally formatted rolling device. The rolling which results from this principle is the requirement for a wafer with a distinct squared pattern and an even thickness of the wafer which allows a slow
and careful turning of the rolling core.

Conveyor
Baked cup and cone is transferred to a conveyor & ready for packing.

Control Panel

Control panel allows an easy observation and the open access of all important areas of the machine.


RS 60 Plant layout pdf

No.of Baking Plates(Tongs) Size of Plate
(apprx)
<mm’mm>
Type of heating
[all types of gas;propane, butane,natural gas]
Number 
of tongs/
multiple
usage
Gas 
consumption
per hour
(apprx)
Electrical 
load in 
KW
Production
capacity 
<pcs/h>
Possible 
products
120 Sec Cycle Time*
RS 24 250*250 all types of gas 24 5 - 7 5 700-.750 rolled sugar 
cones, waffle 
cones, waffle 
bowls, waffle 
sheets.
RS 36 250*250 all types of gas 36 7-10 5 1080-1100
RS 48 250*250 all types of gas 48 10-14 5 1440-1500
RS 60 250*250 all types of gas 60 15-18 5 1800-1900

Photo Feature


Control Panel

Batter Tank

Batter Deposition

Burners

Sheet take off

Preparing Cone
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